Explosion Proof Order Picker

The Explosion-Proof Order Picker is a specialized explosion-proof picking device engineered for flammable and explosive storage environments. It is suitable for high-level picking, replenishment, and material sorting operations within hazardous zones. Featuring systematic explosion-proof engineering design, it significantly enhances picking efficiency and warehouse operation continuity while ensuring personnel and environmental safety.

What Is an Explosion Proof Order Picker?

The Explosion-Proof Order Picker is a specialized piece of equipment designed for picking operations in hazardous material warehouses and explosion-proof zones. Building upon the structure of a standard order picker, it incorporates comprehensive explosion-proof design across its electrical, control, and energy systems, enabling safe operation in environments with flammable gases or dust.

Unlike standard order pickers, explosion-proof models undergo comprehensive explosion-proof engineering design at the vehicle level. This ensures no sparks, overheating, or static electricity risks occur during high-level picking operations.

  1. The imported electronic control system features responsive operation, comfortable handling, and high reliability, incorporating functions such as regenerative braking and stepless speed regulation.
  2. Comfortable operation, responsive performance, and unobstructed visibility.
  3. High-capacity explosion-proof battery with convenient and rapid charging.
  4. Explosion-proof rating: Ex d ib s IIB T4 Gb.
  5. Suitable for material handling and loading/unloading operations in Zone 1 and Zone 2 explosive gas environments within hazardous industries such as petrochemical, textile, pharmaceutical, paint, and military manufacturing.
Explosion Proof Order Picker

Key Technical Highlights of Explosion Proof Order Picker

The core advantages of the Explosion-Proof Order Picker provide critical support for businesses to achieve efficient, compliant warehouse picking operations in hazardous environments. It helps you establish stable and reliable operational capabilities in industries with high safety requirements.

1. Explosion-Proof High-Level Picking Structure Design

Specifically engineered for high-level picking operations in hazardous environments, the vehicle features a stable overall structure ensuring reliable operational safety during lifting and picking processes.

2. Stable Lifting and Work Platform System

The lifting mechanism operates smoothly, while the work platform offers excellent load-bearing capacity and stability, making it suitable for high-frequency, continuous picking tasks.

3. Compact Body for Narrow Aisles

The compact body structure enables agile operation within narrow warehouse aisles, maximizing space utilization.

4. Explosion-Proof Drive and Control System

Features explosion-proof drive and control systems certified for hazardous environments, effectively reducing risks of sparks, overheating, and abnormal operation to ensure long-term stable use.

5. Multiple Safety Protections and Interlock Mechanisms

Equipped with multiple safety devices and interlock controls that promptly restrict operation during abnormal conditions or misoperations, elevating overall safety standards.

6. Customizable Technical Configuration Based on Application Requirements

Technical configurations can be adjusted according to picking height, load capacity needs, explosion-proof rating, and operational workflows to ensure optimal alignment with actual application demands.

Application & Hazardous Environments

Petrochemical

Explosive Dust Facilities

Hazardous Chemical Plants

Paint and Coatings

Pharmaceutical Plants

Explosion Proof Order Picker Capabilities

For detailed technical specifications of the Explosion-Proof Order Picker, please refer to the information below and download our equipment technical data sheet.

ProjectUnitHigh-level order pickerLow-level order pickerProduct Customization
External Dimensions (L × W × H)mm2536×10802461×730Customizable
Maximum Gradeability (Unloaded/Fully Loaded)%Customizable
Minimum turning radiuskg85 1000 Customizable
Minimum ground clearancemm4500 1120 Customizable
Explosion-Proof Power Supply UnitV/Ah24/25024/250Customizable

Reach Out to Our explosion-proof equipment Specialists for Support

For material handling in hazardous environments, there is no single explosion-proof forklift that fits all applications. Consult our explosion-proof forklift experts immediately to select the forklift solution that best meets your site’s explosion-proof rating, operating conditions, and safety requirements.

Customization Capability

As a manufacturer of explosion-proof equipment, we provide customized solutions based on actual warehouse processes. Each Explosion Proof Order Picker is designed specifically for your warehouse conditions.

Explosion-proof rating matching hazardous zones

Pick height and load capacity configuration

Work platform dimensions

Battery and runtime capacity

Safety and warning system configuration

FAQS

1. Why can't standard order pickers be used in flammable and explosive warehouses?

Standard order pickers are not designed with explosion-proof features for flammable gas or dust environments. Their electrical, control, and power systems may generate sparks, static electricity, or abnormal temperature rises during operation. If exposed to combustible materials, this poses a high risk of ignition or explosion. Therefore, using standard order pickers in flammable and explosive warehouses fails to meet basic safety and compliance requirements.

Yes. Explosion-proof order pickers are specifically designed for high-bay picking operations in hazardous environments. They feature stable lifting systems and secure work platforms, enabling them to perform high-bay picking and replenishment tasks while meeting explosion-proof requirements.

Explosion-proof order pickers primarily serve high-level picking and precision operations, emphasizing personnel access to elevated areas and picking efficiency. Explosion-proof forklifts are better suited for handling and stacking entire palletized loads. These two types exhibit distinct differences in application scenarios and operational methods, typically complementing rather than replacing each other.

Yes. Explosion-proof order pickers can be configured to match warehouse rack heights, picking methods, and load requirements, ensuring compliance with explosion-proof standards while precisely aligning with actual picking conditions.

Yes. Typically featuring a compact body design and agile steering, explosion-proof order pickers operate safely within narrow aisles, making them ideal for high-density hazardous material warehouses.

Explosion-proof order pickers effectively reduce safety hazards caused by electrical sparks, static electricity buildup, equipment overheating, and operational errors. They also minimize personnel exposure time in hazardous environments, comprehensively enhancing warehouse operation safety standards.

Explosion-proof order pickers achieve explosion protection through systematic whole-vehicle design. This includes explosion-proof selection and sealing of electrical systems, controlled logic design for control systems, and safety management of energy systems. This approach reduces potential ignition risks at the source, rather than merely adding protective components.

While primarily designed for indoor hazardous material warehouses, suitability for specific scenarios requires evaluation based on site conditions, explosion-proof rating, and operational requirements.

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